Aircraft Carbon Brake Disc Market
Aircraft Carbon Brake Disc Market Forecasts to 2032 - Global Analysis By Aircraft Type (General Aviation, Military Aircraft and Commercial Aircraft), Material Type, Fit Type, Application, End User and By Geography
|
Years Covered |
2022-2032 |
|
Estimated Year Value (2025) |
US $7.9 BN |
|
Projected Year Value (2032) |
US $15.7 BN |
|
CAGR (2025 - 2032) |
10.3% |
|
Regions Covered |
North America, Europe, Asia Pacific, South America, and Middle East & Africa |
|
Countries Covered |
US, Canada, Mexico, Germany, UK, Italy, France, Spain, Japan, China, India, Australia, New Zealand, South Korea, Rest of Asia Pacific, South America, Argentina, Brazil, Chile, Middle East & Africa, Saudi Arabia, UAE, Qatar, and South Africa |
|
Largest Market |
Asia Pacific |
|
Highest Growing Market |
North America |
According to Stratistics MRC, the Global Aircraft Carbon Brake Disc Market is accounted for $7.9 billion in 2025 and is expected to reach $15.7 billion by 2032 growing at a CAGR of 10.3% during the forecast period. Aircraft carbon brake discs are advanced braking components used in aviation, primarily for commercial and military aircraft. Made from carbon-carbon composites, they offer exceptional heat resistance, lightweight properties, and durability compared to traditional steel brakes. These discs convert kinetic energy into heat during landing, ensuring reliable stopping power. Their high thermal stability and low wear rates enhance safety and reduce maintenance costs, making them ideal for high-performance aircraft operating under extreme conditions.
According to industry reports, the adoption of carbon brake discs can reduce an aircraft's weight by approximately 300 kg, resulting in fuel savings of about $200, 000 per aircraft annually.
Market Dynamics:
Driver:
Growing commercial aviation sector
The burgeoning growth of the commercial aviation sector is a primary driver for the aircraft carbon brake disc market. The increasing number of passenger and cargo flights globally necessitates a larger aircraft fleet, leading to higher demand for original equipment and replacement parts. As airlines expand their routes and modernize their fleets, there is a continuous need for advanced braking systems. Carbon brake discs, with their superior performance characteristics and lighter weight, are increasingly becoming the standard for modern commercial aircraft. This consistent expansion in air travel directly translates to robust market demand.
Restraint:
High initial manufacturing costs
A significant restraint for the aircraft carbon brake disc market is the high initial manufacturing costs associated with these advanced components. The complex production process involving specialized materials and sophisticated fabrication techniques makes carbon brake discs considerably more expensive than traditional steel brakes. This elevated upfront cost can be a deterrent for some aircraft manufacturers or smaller airline operators, despite the long-term benefits of carbon brakes. The intensive energy requirements and the need for specialized facilities further contribute to these high production expenses.
Opportunity:
Advancements in carbon composites
Advancements in carbon composite technologies create significant opportunities for the Aircraft Carbon Brake Disc market. New composite materials enhance brake durability and performance. Innovations reduce weight while maintaining strength, improving aircraft efficiency. The development of cost-effective composites lowers production expenses over time. These advancements support the adoption of carbon brakes in new aircraft models. The focus on sustainable aviation technologies boosts investment in composites. Manufacturers are exploring composites for next-generation braking systems. This trend opens new avenues for market expansion.
Threat:
Technological obsolescence risks
The risk of technological obsolescence threatens the Aircraft Carbon Brake Disc market. Rapid advancements in braking technologies could outpace current carbon disc designs. Emerging alternatives, like ceramic brakes, may challenge market share. The high cost of adapting to new technologies deters manufacturers. Airlines may delay upgrades to wait for next-generation solutions. The fast-evolving aviation sector demands continuous innovation, increasing risks. Limited R&D budgets in some companies hinder adaptation to new trends.
Covid-19 Impact:
The COVID-19 pandemic severely impacted the Aircraft Carbon Brake Disc market by grounding global fleets. Reduced air travel led to lower demand for new aircraft and components. Supply chain disruptions delayed carbon brake disc production and delivery. However, the recovery of air travel post-pandemic boosted market demand. Airlines focused on fleet modernization, increasing adoption of advanced brakes. The pandemic highlighted the need for lightweight, efficient components. Production resumed as aviation supply chains stabilized.
The general aviation segment is expected to be the largest during the forecast period
The general aviation segment is expected to account for the largest market share during the forecast period. Its dominance is attributed to the sheer volume of aircraft within general aviation, encompassing a wide range of private planes, small commercial aircraft, and specialized utility aircraft. While individual general aviation aircraft may have smaller brake discs compared to large commercial airliners, their collective numbers create substantial demand. The need for reliable and lightweight braking solutions in this segment remains consistent. The continuous production and maintenance of general aviation aircraft ensure a steady requirement for carbon brake discs.
The carbon-carbon segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the carbon-carbon segment is predicted to witness the highest growth rate, triggered by its exceptional thermal stability and wear resistance, and is expected to have the highest CAGR during the forecast period. Carbon-carbon (C-C) composites are the gold standard for aircraft brake discs due to their ability to withstand extremely high temperatures and repeated braking cycles without significant degradation. The increasing demand for high-performance aircraft that require superior braking capabilities drives the growth of this specialized material segment. As aviation technology advances, the reliance on high-quality C-C composites for critical braking applications will continue to escalate.
Region with largest share:
During the forecast period, the Asia Pacific region is expected to hold the largest market share, driven by the rapid expansion of its commercial aviation sector, fueled by growing economies and increasing passenger traffic, particularly in countries like China and India. Substantial investments in airport infrastructure and new aircraft procurements contribute significantly to the demand for carbon brake discs. The region's focus on modernizing its aircraft fleets and the increasing number of domestic and international flights further solidify its dominant market position.
Region with highest CAGR:
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR. This accelerated growth is primarily due to the region's well-established and highly active commercial and military aviation industries. Significant investments in aerospace research and development, coupled with a strong emphasis on aircraft modernization and safety, drive the demand for advanced carbon brake discs. The presence of major aircraft manufacturers and a robust aftermarket for aerospace components also contributes to this rapid expansion.
Key players in the market
Some of the key players in Aircraft Carbon Brake Disc Market include CFC Carbon Co., Ltd., Crane Aerospace and Electronics, Mersen, Parker-Hannifin Corp., Raytheon Technologies, Rubin Aviation Corporation, Safran, SGL Carbon, Thermocoax, Zoltek Corporation, Honeywell International, Meggitt PLC, UTC Aerospace Systems, Collins Aerospace, Brembo S.p.A., ZF Friedrichshafen AG, Mitsubishi Heavy Industries, Tokai Carbon Co., Ltd., Hexcel Corporation, and Honeywell International.
Key Developments:
In June 2025, Safran introduced the Next-Gen CarbonBrake X9000, featuring a 20% weight reduction and 30% longer lifespan compared to steel brakes. Designed for commercial aircraft, it enhances fuel efficiency and reduces maintenance costs. Its advanced carbon composite materials ensure superior heat resistance, aligning with sustainability goals.
In May 2025, Honeywell International launched the UltraLight Carbon Disc System for next-gen narrow-body aircraft. With 15% improved heat dissipation, it enhances braking performance and reduces wear. The lightweight design cuts fuel consumption, appealing to cost-conscious airlines.
In March 2025, Meggitt PLC announced the SmartBrake AI, an adaptive carbon brake system with real-time wear monitoring. Designed for high-performance aircraft, it enhances safety and efficiency, catering to airlines like Korean Aerospace Industries, reinforcing Meggitt’s innovation in braking solutions.
Aircraft Types Covered:
• General Aviation
• Military Aircraft
• Commercial Aircraft
Material Types Covered:
• Carbon-Carbon
• Carbon-Composite
Fit Types Covered:
• First Fit
• Retro Fit
Applications Covered:
• OEM
• Aftermarket
• Other Applications
End Users Covered:
• Airline Operators
• Low-Cost Carriers (LCCs)
• Business & General Aviation
• Other End Users
Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan
o China
o India
o Australia
o New Zealand
o South Korea
o Rest of Asia Pacific
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa
What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements
Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
o Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances
Table of Contents
1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Application Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Aircraft Carbon Brake Disc Market, By Aircraft Type
5.1 Introduction
5.2 General Aviation
5.3 Military Aircraft
5.4 Commercial Aircraft
5.4.1 Narrow Body Aircraft
5.4.2 Wide Body Aircraft
5.4.3 Regional Jets
6 Global Aircraft Carbon Brake Disc Market, By Material Type
6.1 Introduction
6.2 Carbon-Carbon
6.3 Carbon-Composite
7 Global Aircraft Carbon Brake Disc Market, By Fit Type
7.1 Introduction
7.2 First Fit
7.3 Retro Fit
8 Global Aircraft Carbon Brake Disc Market, By Application
8.1 Introduction
8.2 OEM
8.3 Aftermarket
8.4 Other Applications
9 Global Aircraft Carbon Brake Disc Market, By End User
9.1 Introduction
9.2 Airline Operators
9.3 Low-Cost Carriers (LCCs)
9.4 Business & General Aviation
9.5 Other End Users
10 Global Aircraft Carbon Brake Disc Market, By Geography
10.1 Introduction
10.2 North America
10.2.1 US
10.2.2 Canada
10.2.3 Mexico
10.3 Europe
10.3.1 Germany
10.3.2 UK
10.3.3 Italy
10.3.4 France
10.3.5 Spain
10.3.6 Rest of Europe
10.4 Asia Pacific
10.4.1 Japan
10.4.2 China
10.4.3 India
10.4.4 Australia
10.4.5 New Zealand
10.4.6 South Korea
10.4.7 Rest of Asia Pacific
10.5 South America
10.5.1 Argentina
10.5.2 Brazil
10.5.3 Chile
10.5.4 Rest of South America
10.6 Middle East & Africa
10.6.1 Saudi Arabia
10.6.2 UAE
10.6.3 Qatar
10.6.4 South Africa
10.6.5 Rest of Middle East & Africa
11 Key Developments
11.1 Agreements, Partnerships, Collaborations and Joint Ventures
11.2 Acquisitions & Mergers
11.3 New Product Launch
11.4 Expansions
11.5 Other Key Strategies
12 Company Profiling
12.1 CFC CARBON CO., LTD
12.2 Crane Aerospace and Electronics
12.3 Mersen
12.4 Parker-Hannifin Corp.
12.5 Raytheon Technologies
12.6 RUBIN AVIATION CORPORATION
12.7 Safran
12.8 SGL Carbon
12.9 Thermocoax
12.10 ZOLTEK Corporation
12.11 Honeywell International
12.12 Meggitt PLC
12.13 UTC Aerospace Systems
12.14 Collins Aerospace
12.15 Brembo S.p.A.
12.16 ZF Friedrichshafen AG
12.17 Mitsubishi Heavy Industries
12.18 Tokai Carbon Co., Ltd.
12.19 Hexcel Corporation
List of Tables
1 Global Aircraft Carbon Brake Disc Market Outlook, By Region (2024-2032) ($MN)
2 Global Aircraft Carbon Brake Disc Market Outlook, By Aircraft Type (2024-2032) ($MN)
3 Global Aircraft Carbon Brake Disc Market Outlook, By General Aviation (2024-2032) ($MN)
4 Global Aircraft Carbon Brake Disc Market Outlook, By Military Aircraft (2024-2032) ($MN)
5 Global Aircraft Carbon Brake Disc Market Outlook, By Commercial Aircraft (2024-2032) ($MN)
6 Global Aircraft Carbon Brake Disc Market Outlook, By Narrow Body Aircraft (2024-2032) ($MN)
7 Global Aircraft Carbon Brake Disc Market Outlook, By Wide Body Aircraft (2024-2032) ($MN)
8 Global Aircraft Carbon Brake Disc Market Outlook, By Regional Jets (2024-2032) ($MN)
9 Global Aircraft Carbon Brake Disc Market Outlook, By Material Type (2024-2032) ($MN)
10 Global Aircraft Carbon Brake Disc Market Outlook, By Carbon-Carbon (2024-2032) ($MN) AAR Corp.
11 Global Aircraft Carbon Brake Disc Market Outlook, By Carbon-Composite (2024-2032) ($MN)
12 Global Aircraft Carbon Brake Disc Market Outlook, By Fit Type (2024-2032) ($MN)
13 Global Aircraft Carbon Brake Disc Market Outlook, By First Fit (2024-2032) ($MN)
14 Global Aircraft Carbon Brake Disc Market Outlook, By Retro Fit (2024-2032) ($MN)
15 Global Aircraft Carbon Brake Disc Market Outlook, By Application (2024-2032) ($MN)
16 Global Aircraft Carbon Brake Disc Market Outlook, By OEM (2024-2032) ($MN)
17 Global Aircraft Carbon Brake Disc Market Outlook, By Aftermarket (2024-2032) ($MN)
18 Global Aircraft Carbon Brake Disc Market Outlook, By Other Applications (2024-2032) ($MN)
19 Global Aircraft Carbon Brake Disc Market Outlook, By End User (2024-2032) ($MN)
20 Global Aircraft Carbon Brake Disc Market Outlook, By Airline Operators (2024-2032) ($MN)
21 Global Aircraft Carbon Brake Disc Market Outlook, By Low-Cost Carriers (LCCs) (2024-2032) ($MN)
22 Global Aircraft Carbon Brake Disc Market Outlook, By Business & General Aviation (2024-2032) ($MN)
23 Global Aircraft Carbon Brake Disc Market Outlook, By Other End Users (2024-2032) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.
List of Figures
RESEARCH METHODOLOGY
We at ‘Stratistics’ opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.
Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.
Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.
Data Mining
The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.
Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.
Data Analysis
From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:
- Product Lifecycle Analysis
- Competitor analysis
- Risk analysis
- Porters Analysis
- PESTEL Analysis
- SWOT Analysis
The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.
Data Validation
The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.
We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.
The data validation involves the primary research from the industry experts belonging to:
- Leading Companies
- Suppliers & Distributors
- Manufacturers
- Consumers
- Industry/Strategic Consultants
Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.
For more details about research methodology, kindly write to us at info@strategymrc.com
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