Automation Control Systems Market
Automation Control Systems Market Forecasts to 2030 - Global Analysis By Component (Hardware, Software and Services), Control System, Application, End User and By Geography
According to Stratistics MRC, the Global Automation Control Systems Market is accounted for $149.34 billion in 2024 and is expected to reach $235.94 billion by 2030 growing at a CAGR of 10.2% during the forecast period. Automation control systems are technologies designed to automatically manage and regulate industrial processes or machinery without human intervention. These systems use sensors to gather data, processors to analyze it, and actuators to execute commands. They streamline operations, reduce errors, and improve safety by maintaining consistent control over complex processes, ensuring optimal performance and reducing the need for manual oversight.
According to a report by the International Federation of Robotics (IFR) over 310,700 industrial robots are operating in various factories in the United States.
Market Dynamics:
Driver:
Growing emphasis on smart factories
Smart factories leverage technologies like IoT, AI, and data analytics to optimize production processes, enhance efficiency, and enable real-time decision-making. This trend increases demand for sophisticated automation control systems that can integrate with various smart technologies, manage complex operations, and provide actionable insights. Consequently, the rise of smart factories stimulates investments in automation, fostering market expansion and innovation.
Restraint:
Integration challenges
Integration challenges in automation control systems arise from the complexity of merging new technologies with existing infrastructure, which can involve compatibility issues, disparate systems, and data inconsistencies. These challenges require significant time and financial investment to address, potentially leading to project delays and increased costs. Such integration difficulties can hamper market growth by discouraging investments and slowing the adoption of advanced automation solutions.
Opportunity:
Growing concerns over cyber threats
Growing concerns over cyber threats increasing the demand for advanced cybersecurity measures within automation solutions. As industries adopt more connected and integrated systems, the risk of cyber attacks rises, driving the need for robust security features to protect sensitive data and maintain operational integrity. This concern fuels investments in sophisticated automation systems that include enhanced security protocols, real-time threat detection, and response capabilities, thereby stimulating market growth and innovation.
Threat:
High initial costs
High initial costs in automation control systems arise from expenses related to advanced technology, infrastructure, installation, and integration. These costs include purchasing sophisticated hardware, software, and sensors, as well as the need for specialized expertise for system setup and customization. Consequently, the high upfront costs can slow market growth by deterring potential adopters and hindering the widespread implementation of automation technologies.
Covid-19 Impact
The covid-19 pandemic accelerated the adoption of Automation Control Systems as industries sought to minimize human contact and enhance operational efficiency. The crisis highlighted the need for remote monitoring and control, driving investments in automation. However, initial disruptions in supply chains and project delays affected the market. Post-pandemic, the demand for automation technologies continues to grow, supporting resilience and productivity in various sectors.
The process automation segment is expected to be the largest during the forecast period
The process automation segment is estimated to have a lucrative growth. Process automation in Automation Control Systems involves using technology to control industrial processes and machinery with minimal human intervention. It integrates sensors, controllers, and software to monitor and manage operations, ensuring consistency, efficiency, and accuracy. By automating repetitive tasks and complex processes, it enhances productivity, reduces errors, and improves safety, allowing for real-time adjustments and optimization of manufacturing and operational workflows.
The manufacturing segment is expected to have the highest CAGR during the forecast period
The manufacturing segment is anticipated to witness the highest CAGR growth during the forecast period. In manufacturing, automation control systems streamline operations by automating production processes, enhancing efficiency, and ensuring consistent quality. These systems use sensors and controllers to monitor machinery, manage workflows, and perform real-time adjustments. By minimizing manual intervention, they reduce errors, increase throughput, and improve safety. Automation in manufacturing also enables precise control of complex processes, leading to cost savings and optimized resource utilization.
Region with largest share:
The automation control systems market in the Asia-Pacific region is experiencing rapid growth, driven by industrial expansion and technological advancements. Countries like China, India, and Japan are major contributors due to their robust manufacturing sectors and increasing investments in automation to boost productivity and competitiveness. The region's focus on smart factories, Industry 4.0, and infrastructure development further fuels demand. The market's growth is supported by ongoing technological innovations and rising industrial automation adoption.
Region with highest CAGR:
In North America, the Automation Control Systems market is robust, driven by advanced technological infrastructure and high adoption rates across industries such as manufacturing, energy, and transportation. The region's emphasis on Industry 4.0 and smart manufacturing solutions accelerates market growth, with significant investments in automation to enhance efficiency, safety, and data analytics. Key players in the U.S. and Canada are leading innovations and integrating cutting-edge technologies. The market continues to expand due to increasing demand for automation solutions and digital transformation.
Key players in the market
Some of the key players profiled in the Automation Control Systems Market include Siemens AG, Rockwell Automation, Schneider Electric, Honeywell International Inc., Emerson Electric Corporation, ABB Limited, Mitsubishi Electric Corporation, Yokogawa Electric Corporation, Panasonic Corporation, Beckhoff Automation, B&R Industrial Automation, Delta Electronics, HIMA Paul Hildebrandt GmbH, Keyence Corporation and Advantech Corporation.
Key Developments:
In April 2024, Valmet launched Valmet DNAe, the next generation distributed control system and reached a significant milestone for automation systems business. The fully web-based process control system comes with new cybersecure system architecture, control software and hardware, engineering and analytics tools, helping customers improve efficiency, productivity, sustainability and safety of their operations.
In January 2024, Honeywell launched Advance Control for Buildings, a building management system that can use a building’s existing wiring “to give building managers more control over the efficiency of their buildings, ultimately helping improve the occupant experience while advancing energy management goals.
In January 2024, ABB launched new process automation solution for cold block stage of beer production to drive optimization and efficiency improvements. ABB uses modular automation, digital capabilities, simulation technology, and advanced process control (APC) to ensure the solution will support customers’ current challenges and future developments.
Components Covered:
• Hardware
• Software
• Services
Control Systems Covered:
• Programmable Logic Controllers (PLC)
• Distributed Control Systems (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Human-Machine Interface (HMI)
• Safety Instrumented Systems (SIS)
• Manufacturing Execution Systems (MES)
• Other Control Systems
Applications Covered:
• Process Automation
• Discrete Automation
• Hybrid Automation
End Users Covered:
• Manufacturing
• Oil & Gas
• Energy & Utilities
• Food & Beverages
• Pharmaceutical
• Other End Users
Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan
o China
o India
o Australia
o New Zealand
o South Korea
o Rest of Asia Pacific
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa
What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements
Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
o Benchmarking of key players based on product portfolio, geographical presence, and strategic alliance
Table of Contents
1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Application Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Automation Control Systems Market, By Component
5.1 Introduction
5.2 Hardware
5.2.1 Controllers
5.2.2 Sensors
5.2.3 Actuators
5.3 Software
5.3.1 Automation Software
5.3.2 Data Management Software
5.3.3 Diagnostic Software
5.4 Services
5.4.1 Installation
5.4.2 Maintenance
5.4.3 Consulting
6 Global Automation Control Systems Market, By Control System
6.1 Introduction
6.2 Programmable Logic Controllers (PLC)
6.3 Distributed Control Systems (DCS)
6.4 Supervisory Control and Data Acquisition (SCADA)
6.5 Human-Machine Interface (HMI)
6.6 Safety Instrumented Systems (SIS)
6.7 Manufacturing Execution Systems (MES)
6.8 Other Control Systems
7 Global Automation Control Systems Market, By Application
7.1 Introduction
7.2 Process Automation
7.3 Discrete Automation
7.4 Hybrid Automation
8 Global Automation Control Systems Market, By End User
8.1 Introduction
8.2 Manufacturing
8.3 Oil & Gas
8.4 Energy & Utilities
8.5 Food & Beverages
8.6 Pharmaceutical
8.7 Other End Users
9 Global Automation Control Systems Market, By Geography
9.1 Introduction
9.2 North America
9.2.1 US
9.2.2 Canada
9.2.3 Mexico
9.3 Europe
9.3.1 Germany
9.3.2 UK
9.3.3 Italy
9.3.4 France
9.3.5 Spain
9.3.6 Rest of Europe
9.4 Asia Pacific
9.4.1 Japan
9.4.2 China
9.4.3 India
9.4.4 Australia
9.4.5 New Zealand
9.4.6 South Korea
9.4.7 Rest of Asia Pacific
9.5 South America
9.5.1 Argentina
9.5.2 Brazil
9.5.3 Chile
9.5.4 Rest of South America
9.6 Middle East & Africa
9.6.1 Saudi Arabia
9.6.2 UAE
9.6.3 Qatar
9.6.4 South Africa
9.6.5 Rest of Middle East & Africa
10 Key Developments
10.1 Agreements, Partnerships, Collaborations and Joint Ventures
10.2 Acquisitions & Mergers
10.3 New Product Launch
10.4 Expansions
10.5 Other Key Strategies
11 Company Profiling
11.1 Siemens AG
11.2 Rockwell Automation
11.3 Schneider Electric
11.4 Honeywell International Inc.
11.5 Emerson Electric Corporation
11.6 ABB Limited
11.7 Mitsubishi Electric Corporation
11.8 Yokogawa Electric Corporation
11.9 Panasonic Corporation
11.10 Beckhoff Automation
11.11 B&R Industrial Automation
11.12 Delta Electronics
11.13 HIMA Paul Hildebrandt GmbH
11.14 Keyence Corporation
11.15 Advantech Corporation
List of Tables
1 Global Automation Control Systems Market Outlook, By Region (2022-2030) ($MN)
2 Global Automation Control Systems Market Outlook, By Component (2022-2030) ($MN)
3 Global Automation Control Systems Market Outlook, By Hardware (2022-2030) ($MN)
4 Global Automation Control Systems Market Outlook, By Controllers (2022-2030) ($MN)
5 Global Automation Control Systems Market Outlook, By Sensors (2022-2030) ($MN)
6 Global Automation Control Systems Market Outlook, By Actuators (2022-2030) ($MN)
7 Global Automation Control Systems Market Outlook, By Software (2022-2030) ($MN)
8 Global Automation Control Systems Market Outlook, By Automation Software (2022-2030) ($MN)
9 Global Automation Control Systems Market Outlook, By Data Management Software (2022-2030) ($MN)
10 Global Automation Control Systems Market Outlook, By Diagnostic Software (2022-2030) ($MN)
11 Global Automation Control Systems Market Outlook, By Services (2022-2030) ($MN)
12 Global Automation Control Systems Market Outlook, By Installation (2022-2030) ($MN)
13 Global Automation Control Systems Market Outlook, By Maintenance (2022-2030) ($MN)
14 Global Automation Control Systems Market Outlook, By Consulting (2022-2030) ($MN)
15 Global Automation Control Systems Market Outlook, By Control System (2022-2030) ($MN)
16 Global Automation Control Systems Market Outlook, By Programmable Logic Controllers (PLC) (2022-2030) ($MN)
17 Global Automation Control Systems Market Outlook, By Distributed Control Systems (DCS) (2022-2030) ($MN)
18 Global Automation Control Systems Market Outlook, By Supervisory Control and Data Acquisition (SCADA) (2022-2030) ($MN)
19 Global Automation Control Systems Market Outlook, By Human-Machine Interface (HMI) (2022-2030) ($MN)
20 Global Automation Control Systems Market Outlook, By Safety Instrumented Systems (SIS) (2022-2030) ($MN)
21 Global Automation Control Systems Market Outlook, By Manufacturing Execution Systems (MES) (2022-2030) ($MN)
22 Global Automation Control Systems Market Outlook, By Other Control Systems (2022-2030) ($MN)
23 Global Automation Control Systems Market Outlook, By Application (2022-2030) ($MN)
24 Global Automation Control Systems Market Outlook, By Process Automation (2022-2030) ($MN)
25 Global Automation Control Systems Market Outlook, By Discrete Automation (2022-2030) ($MN)
26 Global Automation Control Systems Market Outlook, By Hybrid Automation (2022-2030) ($MN)
27 Global Automation Control Systems Market Outlook, By End User (2022-2030) ($MN)
28 Global Automation Control Systems Market Outlook, By Manufacturing (2022-2030) ($MN)
29 Global Automation Control Systems Market Outlook, By Oil & Gas (2022-2030) ($MN)
30 Global Automation Control Systems Market Outlook, By Energy & Utilities (2022-2030) ($MN)
31 Global Automation Control Systems Market Outlook, By Food & Beverages (2022-2030) ($MN)
32 Global Automation Control Systems Market Outlook, By Pharmaceutical (2022-2030) ($MN)
33 Global Automation Control Systems Market Outlook, By Other End Users (2022-2030) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.
List of Figures
RESEARCH METHODOLOGY
We at ‘Stratistics’ opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.
Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.
Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.
Data Mining
The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.
Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.
Data Analysis
From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:
- Product Lifecycle Analysis
- Competitor analysis
- Risk analysis
- Porters Analysis
- PESTEL Analysis
- SWOT Analysis
The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.
Data Validation
The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.
We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.
The data validation involves the primary research from the industry experts belonging to:
- Leading Companies
- Suppliers & Distributors
- Manufacturers
- Consumers
- Industry/Strategic Consultants
Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.
For more details about research methodology, kindly write to us at info@strategymrc.com
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