Meltblown Fabric Market

According to Stratistics MRC, the Global Meltblown Fabric Market is accounted for $2.19 billion in 2023 and is expected to reach $4.13 billion by 2030 growing at a CAGR of 9.5% during the forecast period. Meltblown fabric is a non-woven material renowned for its fine filtration properties and versatility in various industries. Created through a process of extruding melted polymer resins onto a conveyor belt, it forms a web of randomly arranged fibers. These fibers are then bonded together by hot air, resulting in a dense yet porous structure ideal for filtering particles. Meltblown fabric is commonly used in medical masks, surgical gowns, air filters, and other applications requiring efficient particle capture. Its ability to trap microscopic particles makes it an essential component in maintaining air quality and preventing the spread of airborne contaminants.

According to Statista, in India, the sales of sanitary napkins reached 10.31 billion pieces in 2021, growing by over 100% during the last five years.

Market Dynamics: 

Driver: 

Rising awareness of hygiene and sanitation

The rising awareness of hygiene and sanitation has become a significant driver of the meltblown fabric market due to its critical role in producing high-quality filtration materials. Meltblown fabric is commonly used in manufacturing face masks, filters, and various sanitary products due to its exceptional filtration properties. With the global emphasis on personal hygiene and infection control, the demand for meltblown fabric has surged, especially during the COVID-19 pandemic. Governments, healthcare sectors, and individuals alike are prioritizing the use of protective equipment and sanitary products, thus driving the demand for meltblown fabric. As hygiene standards continue to evolve and become more stringent, the meltblown fabric market is expected to witness sustained growth in the foreseeable future.

Restraint:

Volatility in Raw Material Prices

Meltblown fabric, commonly used in manufacturing face masks and other protective equipment, relies heavily on polypropylene, a petroleum-based material. Fluctuations in crude oil prices directly impact the cost of polypropylene, thereby influencing the overall production cost of meltblown fabric. Such unpredictability in raw material costs can disrupt profit margins and pricing strategies for manufacturers, potentially hindering market growth. Additionally, it may also lead to supply chain disruptions and inconsistencies in product availability, further impacting market stability and competitiveness. 

Opportunity:

Medical and healthcare sector

The medical and healthcare sectors present a significant opportunity for the meltblown fabric market due to its essential role in producing various medical supplies such as surgical masks, N95 respirators, and other personal protective equipment (PPE). Meltblown fabric's unique filtration properties make it crucial for creating effective barriers against airborne particles, pathogens, and droplets, thus ensuring the safety of healthcare workers and patients. With the increasing emphasis on infection control and prevention, particularly in light of recent global health crises, the demand for meltblown fabric in medical applications is expected to continue growing. This presents a lucrative opportunity for manufacturers to cater to the rising needs of the healthcare industry and contribute to enhancing healthcare safety standards globally.

Threat:

Competitive pressure

The competitive pressure threat in the blown fabric market arises from intense rivalry among existing competitors vying for market share. With growing demand for meltblown fabric due to its various applications in industries such as healthcare, filtration, and automotive, companies are constantly innovating to differentiate their products and gain a competitive edge. This leads to price wars, aggressive marketing strategies, and efforts to enhance product quality and efficiency. Additionally, the entry of new players into the market further intensifies competition, compelling existing firms to adapt quickly to changing market dynamics to maintain their position. 

Covid-19 Impact: 

The COVID-19 pandemic significantly impacted the blown fabric market as it became a crucial component in the production of face masks and other personal protective equipment (PPE). The surge in demand for face masks led to a shortage of blown fabric globally, driving up prices and causing supply chain disruptions. Manufacturers ramped up production to meet the unprecedented demand, but challenges such as raw material shortages and logistical constraints persisted. The pandemic highlighted the importance of resilient supply chains and accelerated innovation in meltblown fabric production processes to ensure sufficient supply for future crises.

The dual textures segment is expected to be the largest during the forecast period

The growth of the Dual Textures segment in the Meltblown Fabric market can be attributed to its unique properties and versatile applications. This segment offers fabrics with distinct textures on either side, enhancing their functionality and appeal across various industries. Dual-textured fabrics provide benefits such as improved absorption, better filtration efficiency, and an enhanced tactile feel compared to traditional single-textured fabrics. Industries like healthcare, automotive, and filtration are increasingly adopting these fabrics for their superior performance and customization options. 

The personal care segment is expected to have the highest CAGR during the forecast period

The growth of the personal care segment in the meltblown fabric market can be attributed to the increasing awareness about personal hygiene and health concerns, especially in the wake of global pandemics, has boosted the demand for disposable personal care products like masks, wipes, and sanitary pads. Advancements in technology have led to the development of softer, more absorbent, and biodegradable meltblown fabrics, making them increasingly preferred in personal care applications. Moreover, the rise in disposable income levels and changing lifestyles has further fueled the demand for convenience-oriented personal care products.

Region with largest share:

The North American region has experienced notable growth in the blown fabric market due to increasing demand for meltblown fabric in various industries such as healthcare, automotive, and filtration. Additionally, technological advancements in meltblown fabric production have enhanced efficiency and quality, attracting more manufacturers to invest in the region. Moreover, growing awareness about the benefits of meltblown fabric, such as its high filtration efficiency and ability to capture small particles, has stimulated market growth. Furthermore, stringent regulations regarding air and water quality have further propelled the demand for meltblown fabric in North America, particularly in applications like air and water filtration.

Region with highest CAGR:

The Asia-Pacific region has witnessed substantial growth in due to rapid industrialization, increasing population, and rising awareness about hygiene standards, increasing demand for meltblown fabric across various sectors such as healthcare, automotive, and filtration. Additionally, the region's robust manufacturing infrastructure and technological advancements have further propelled market expansion. With a focus on sustainability and environmental concerns, there's a growing preference for blown fabric over traditional materials, contributing to its widespread adoption. Government initiatives to boost domestic production and investments in research and development are also driving the market's growth trajectory in the Asia-Pacific region.

Key players in the market

Some of the key players in Meltblown Fabric market include Atex SpA, Berry Global Inc., DuPont de Nemours Inc., Evora SA, Freudenberg and Co. KG, Indorama Ventures Public Co. Ltd., IREMA Ireland, Kimberly Clark Corp., Mitsui Chemicals Inc., Mogul Co. Ltd., OC Oerlikon Corp. AG, PFNonwovens Holding s.r.o., Sinopec Shanghai Petrochemical Co. Ltd., THRACE PLASTICS CO S.A.  and Toray Industries Inc.    

Key Developments:

In April 2024, Freudenberg Sealing Technologies’ newest production facility in Parets del Vallès, Spain (near Barcelona) is a fully carbon-neutral plant. The facility manufactures automotive components and replaces an existing plant at the same location. The company said it is boosting its production capacity by 15%. In all, more than 11 million euros have been invested in the new production facility.

In March 2024, Kimberly-Clark announced a restructuring which will make its operating structure ""more agile and focused."" The consumer products company will be divided into three new business segments. Kimberly-Clark also is targeting improvements in its cost structures and supply chain.

Products Covered:
• Fine Fibers 
• Dual Textures 
• Other Products  

Grades Covered:
• Civil 
• Medical 
• other Grades 

Materials Covered:
• Polyester  
• Polyethylene  
• Polypropylene  
• Polyamides  
• Thermo-plastic Polyurethane  
• Polybutylene Terephthalate  
• Polycarbonate  
• Polystyrene  
• Other Materials   

Applications Covered:
• Medical Fabrics  
• Oil Absorbent  
• Hot Melt Adhesive  
• Filter Media  
• Sanitary Products  
• Clothing  
• Electronic Major  
• Other Applications  

End Users Covered: 
• Construction      
• Automotive      
• Healthcare      
 • Personal Care      
 • Filtration      
 • Other End Users      

Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan        
o China        
o India        
o Australia  
o New Zealand
o South Korea
o Rest of Asia Pacific    
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa 
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa

What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2021, 2022, 2023, 2026, and 2030
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements

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• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
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