Fanfold Packaging Market
Fanfold Packaging Market Forecasts to 2032 - Global Analysis By Material (Corrugated Board, Kraft Paper, Cardboard, Recycled Paper and Other Materials), Thickness, Distribution Channel, Packaging, Technology, End User and By Geography
According to Stratistics MRC, the Global Fanfold Packaging Market is accounted for $6.03 billion in 2025 and is expected to reach $8.66 billion by 2032 growing at a CAGR of 5.3% during the forecast period. Fanfold packaging, which is frequently kept in stacks or rolls, uses continuous corrugated cardboard sheets folded in a zigzag pattern. This design minimises wasteful material consumption and storage space by enabling on-demand, customised box production. Fanfold packaging makes it possible to efficiently pack a variety of product sizes without having to transition between different box types, making it perfect for e-commerce, manufacturing, and logistics. It is a sustainable and economical packaging option for dynamic production environments, and it is commonly used in conjunction with automated packing equipment to optimise shipping costs, reduce waste, and expedite operations.
According to a study published in the Confederation of European Paper Industries, total paper production in 2022 reached 84.8 million tonnes, with a decrease reported in almost all paper and board grades, except for household and sanitary grades.
Market Dynamics:
Driver:
Rise in E-commerce and logistics
Online merchants need packaging that is economical, effective, and flexible enough to accommodate a variety of product sizes. Fanfold packaging lowers material waste and transportation expenses by enabling automated processes to produce boxes of the proper size. Because innovative packaging increases shipment efficiency and improves warehouse operations, the logistics industry also gains. Additionally, fanfold packaging's capacity to reduce unnecessary packaging is consistent with the increased emphasis on sustainability. All things considered, the fanfold packaging business is expanding quickly because to the rise in internet shopping and sophisticated logistics.
Restraint:
High initial investment
Advanced equipment and technology required for production might be highly expensive. Small and medium-sized businesses could find it difficult to set aside enough money for these kinds of initiatives. This inhibits industrial growth and restricts market entrance. Furthermore, many prospective players are deterred by the lengthy payback time. As a result, high initial costs impede market innovation and broader acceptance.
Opportunity:
Growth of smart packaging
The expansion of smart packaging features like tamper-evident sealing and freshness indicators. Ingenious features boost product safety and shelf life, which increases consumer demand. The efficiency of fanfold packaging is enhanced by smart packaging, which also makes better supply chain management possible through tracking and authentication. Furthermore, fanfold materials with sensors and QR codes boost customer engagement and brand loyalty. The market is developing as a result of increased application in sectors like food, electronics, and medicines. Fanfold packaging and smart technology are therefore working together to create new opportunities and quicken the expansion of the sector.
Threat:
Competition from alternative packaging
More convenience, sustainability, or financial benefits can be obtained with substitutes including rigid containers, flexible pouches, and environmentally friendly packaging. Customers are frequently drawn away from Fanfold solutions by these alternatives since they are more widely available and have better marketing assistance. Furthermore, technological developments in alternative packaging enhance their functionality and attractiveness, increasing their allure. The expansion potential and pricing power of fanfold packaging providers are restricted by the existence of such rival package variants. As a result, in order to preserve their market share, fanfold packaging makers are under pressure to innovate and save expenses.
Covid-19 Impact
The COVID-19 pandemic had a dual impact on the fanfold packaging market. On the positive side, the surge in e-commerce due to lockdowns significantly increased demand for customizable and efficient packaging solutions, boosting the use of fanfold materials. Conversely, the industry faced challenges like supply chain disruptions, raw material shortages, and labor constraints, leading to production delays and cost escalations. Despite these hurdles, the market demonstrated resilience, with a heightened focus on sustainability and automation paving the way for future growth.
The corrugated board segment is expected to be the largest during the forecast period
The corrugated board segment is expected to account for the largest market share during the forecast period, due to its lightweight and sturdy nature, making it ideal for protective packaging. Its cost-effectiveness and recyclability align with growing environmental concerns, boosting demand. Corrugated board offers excellent printability and customization, attracting brands seeking attractive packaging solutions. The surge in e-commerce and shipping industries increases the need for durable fanfold packaging made from corrugated materials. Overall, the segment's versatility and sustainability significantly propel the growth of the fanfold packaging market.
The electronics & electricals segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the electronics & electricals segment is predicted to witness the highest growth rate by demanding reliable and efficient protective packaging solutions for delicate components. As electronic devices continue to miniaturize and increase in complexity, fanfold packaging offers customizable cushioning that ensures product safety during transit. Additionally, the rising production and export of electrical goods globally boost the need for cost-effective, space-saving packaging formats like fanfold sheets. Moreover, the sustainability trends in electronics manufacturing promote fanfold packaging due to its recyclability and reduced material usage. Consequently, this segment's expansion directly fuels innovation and increased adoption in the fanfold packaging market.
Region with largest share:
During the forecast period, the Asia Pacific region is expected to hold the largest market share by booming online retail, urbanization, and growing manufacturing activity in countries like China, India, and Southeast Asia. Local companies are focusing on cost-effective, recyclable packaging materials, fuelling demand for fanfold corrugated formats. With governments promoting eco-friendly packaging alternatives and expanding export activities, regional manufacturers are increasingly investing in modern packaging machinery, creating strong growth potential in this sector.
Region with highest CAGR:
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to rising demand in e-commerce, logistics, and industrial sectors. Companies are adopting fanfold corrugated packaging for its flexibility and reduced waste, aligning with sustainability goals. The U.S. leads the region with advancements in packaging automation and custom sizing. Additionally, a strong presence of key packaging solution providers and robust supply chain infrastructure contribute to increased adoption across industries.
Key players in the market
Some of the key players profiled in the Fanfold Packaging Market include International Paper Company, WestRock Company, Smurfit Kappa Group, DS Smith Plc, Mondi Group, Georgia-Pacific LLC, Pratt Industries, KapStone Paper and Packaging Corporation, Packaging Corporation of America (PCA), Cascades Inc., Menasha Packaging Company, LLC, Rengo Co., Ltd., Sealed Air Corporation, Sonoco Products Company, Pro-Pac Packaging Group Pty Ltd, Oji Holdings Corporation, Nine Dragons Paper (Holdings) Limited and Stora Enso Oyj.
Key Developments:
In January 2024, International Paper announced its acquisition of UK-based DS Smith for $7.2 billion. This strategic move aims to create a global leader in sustainable packaging solutions, enhancing IP's capabilities in corrugated packaging and expanding its footprint in Europe.
In March 2023, WestRock collaborated with Clayco, initiated the construction of a 410,000-square-foot corrugated box plant in Longview, Washington. This expansion is a strategic move to strengthen WestRock's regional presence and meet the growing demand for corrugated packaging solutions.
Materials Covered:
• Corrugated Board
• Kraft Paper
• Cardboard
• Recycled Paper
• Other Materials
Thicknesses Covered:
• Single-Wall
• Double-Wall
• Triple-Wall
• Microflute
Distribution Channels Covered:
• Direct Sales
• Distributors
Packagings Covered:
• Die Cut Fan-Fold
• Non-Die Cut Fan-Fold
• Perforated Fan-Fold
• Non-Perforated Fan-Fold
• Other Packagings
Technologies Covered:
• Flexographic Printing
• Digital Printing
• Offset Printing
• Other Technologies
End Users Covered:
• E-commerce & Retail
• Food & Beverage
• Pharmaceuticals
• Electronics & Electricals
• Automotive
• Industrial Goods
• Personal Care & Cosmetics
• Homecare Products
• Other End Users
Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan
o China
o India
o Australia
o New Zealand
o South Korea
o Rest of Asia Pacific
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa
What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements
Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
o Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances
Table of Contents
1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Technology Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Fanfold Packaging Market, By Material
5.1 Introduction
5.2 Corrugated Board
5.3 Kraft Paper
5.4 Cardboard
5.5 Recycled Paper
5.6 Other Materials
6 Global Fanfold Packaging Market, By Thickness
6.1 Introduction
6.2 Single-Wall
6.3 Double-Wall
6.4 Triple-Wall
6.5 Microflute
7 Global Fanfold Packaging Market, By Distribution Channel
7.1 Introduction
7.2 Direct Sales
7.3 Distributors
8 Global Fanfold Packaging Market, By Packaging
8.1 Introduction
8.2 Die Cut Fan-Fold
8.3 Non-Die Cut Fan-Fold
8.4 Perforated Fan-Fold
8.5 Non-Perforated Fan-Fold
8.6 Other Packagings
9 Global Fanfold Packaging Market, By Technology
9.1 Introduction
9.2 Flexographic Printing
9.3 Digital Printing
9.4 Offset Printing
9.5 Other Technologies
10 Global Fanfold Packaging Market, By End User
10.1 Introduction
10.2 E-commerce & Retail
10.3 Food & Beverage
10.4 Pharmaceuticals
10.5 Electronics & Electricals
10.6 Automotive
10.7 Industrial Goods
10.8 Personal Care & Cosmetics
10.9 Homecare Products
10.10 Other End Users
11 Global Fanfold Packaging Market, By Geography
11.1 Introduction
11.2 North America
11.2.1 US
11.2.2 Canada
11.2.3 Mexico
11.3 Europe
11.3.1 Germany
11.3.2 UK
11.3.3 Italy
11.3.4 France
11.3.5 Spain
11.3.6 Rest of Europe
11.4 Asia Pacific
11.4.1 Japan
11.4.2 China
11.4.3 India
11.4.4 Australia
11.4.5 New Zealand
11.4.6 South Korea
11.4.7 Rest of Asia Pacific
11.5 South America
11.5.1 Argentina
11.5.2 Brazil
11.5.3 Chile
11.5.4 Rest of South America
11.6 Middle East & Africa
11.6.1 Saudi Arabia
11.6.2 UAE
11.6.3 Qatar
11.6.4 South Africa
11.6.5 Rest of Middle East & Africa
12 Key Developments
12.1 Agreements, Partnerships, Collaborations and Joint Ventures
12.2 Acquisitions & Mergers
12.3 New Product Launch
12.4 Expansions
12.5 Other Key Strategies
13 Company Profiling
13.1 International Paper Company
13.2 WestRock Company
13.3 Smurfit Kappa Group
13.4 DS Smith Plc
13.5 Mondi Group
13.6 Georgia-Pacific LLC
13.7 Pratt Industries
13.8 KapStone Paper and Packaging Corporation
13.9 Packaging Corporation of America (PCA)
13.10 Cascades Inc.
13.11 Menasha Packaging Company, LLC
13.12 Rengo Co., Ltd.
13.13 Sealed Air Corporation
13.14 Sonoco Products Company
13.15 Pro-Pac Packaging Group Pty Ltd
13.16 Oji Holdings Corporation
13.17 Nine Dragons Paper (Holdings) Limited
13.18 Stora Enso Oyj
List of Tables
1 Global Fanfold Packaging Market Outlook, By Region (2024-2032) ($MN)
2 Global Fanfold Packaging Market Outlook, By Material (2024-2032) ($MN)
3 Global Fanfold Packaging Market Outlook, By Corrugated Board (2024-2032) ($MN)
4 Global Fanfold Packaging Market Outlook, By Kraft Paper (2024-2032) ($MN)
5 Global Fanfold Packaging Market Outlook, By Cardboard (2024-2032) ($MN)
6 Global Fanfold Packaging Market Outlook, By Recycled Paper (2024-2032) ($MN)
7 Global Fanfold Packaging Market Outlook, By Other Materials (2024-2032) ($MN)
8 Global Fanfold Packaging Market Outlook, By Thickness (2024-2032) ($MN)
9 Global Fanfold Packaging Market Outlook, By Single-Wall (2024-2032) ($MN)
10 Global Fanfold Packaging Market Outlook, By Double-Wall (2024-2032) ($MN)
11 Global Fanfold Packaging Market Outlook, By Triple-Wall (2024-2032) ($MN)
12 Global Fanfold Packaging Market Outlook, By Microflute (2024-2032) ($MN)
13 Global Fanfold Packaging Market Outlook, By Distribution Channel (2024-2032) ($MN)
14 Global Fanfold Packaging Market Outlook, By Direct Sales (2024-2032) ($MN)
15 Global Fanfold Packaging Market Outlook, By Distributors (2024-2032) ($MN)
16 Global Fanfold Packaging Market Outlook, By Packaging (2024-2032) ($MN)
17 Global Fanfold Packaging Market Outlook, By Die Cut Fan-Fold (2024-2032) ($MN)
18 Global Fanfold Packaging Market Outlook, By Non-Die Cut Fan-Fold (2024-2032) ($MN)
19 Global Fanfold Packaging Market Outlook, By Perforated Fan-Fold (2024-2032) ($MN)
20 Global Fanfold Packaging Market Outlook, By Non-Perforated Fan-Fold (2024-2032) ($MN)
21 Global Fanfold Packaging Market Outlook, By Other Packagings (2024-2032) ($MN)
22 Global Fanfold Packaging Market Outlook, By Technology (2024-2032) ($MN)
23 Global Fanfold Packaging Market Outlook, By Flexographic Printing (2024-2032) ($MN)
24 Global Fanfold Packaging Market Outlook, By Digital Printing (2024-2032) ($MN)
25 Global Fanfold Packaging Market Outlook, By Offset Printing (2024-2032) ($MN)
26 Global Fanfold Packaging Market Outlook, By Other Technologies (2024-2032) ($MN)
27 Global Fanfold Packaging Market Outlook, By End User (2024-2032) ($MN)
28 Global Fanfold Packaging Market Outlook, By E-commerce & Retail (2024-2032) ($MN)
29 Global Fanfold Packaging Market Outlook, By Food & Beverage (2024-2032) ($MN)
30 Global Fanfold Packaging Market Outlook, By Pharmaceuticals (2024-2032) ($MN)
31 Global Fanfold Packaging Market Outlook, By Electronics & Electricals (2024-2032) ($MN)
32 Global Fanfold Packaging Market Outlook, By Automotive (2024-2032) ($MN)
33 Global Fanfold Packaging Market Outlook, By Industrial Goods (2024-2032) ($MN)
34 Global Fanfold Packaging Market Outlook, By Personal Care & Cosmetics (2024-2032) ($MN)
35 Global Fanfold Packaging Market Outlook, By Homecare Products (2024-2032) ($MN)
36 Global Fanfold Packaging Market Outlook, By Other End Users (2024-2032) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.
List of Figures
RESEARCH METHODOLOGY
We at ‘Stratistics’ opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.
Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.
Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.
Data Mining
The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.
Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.
Data Analysis
From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:
- Product Lifecycle Analysis
- Competitor analysis
- Risk analysis
- Porters Analysis
- PESTEL Analysis
- SWOT Analysis
The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.
Data Validation
The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.
We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.
The data validation involves the primary research from the industry experts belonging to:
- Leading Companies
- Suppliers & Distributors
- Manufacturers
- Consumers
- Industry/Strategic Consultants
Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.
For more details about research methodology, kindly write to us at info@strategymrc.com
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