Retort Pouches Market
Retort Pouches Market Forecasts to 2032 – Global Analysis By Product Type (Stand-Up Pouches, Flat Pouches, Zipper Pouches, Spouted Pouches and Other Product Types), Closure Type, Material, Application, End User and By Geography
According to Stratistics MRC, the Global Retort Pouches Market is accounted for $5.85 billion in 2025 and is expected to reach $8.13 billion by 2032 growing at a CAGR of 4.8% during the forecast period. Retort pouches are multilayered flexible packaging structures composed of plastic and metal foils, engineered to withstand high-temperature sterilization processes. Used predominantly for shelf-stable foods such as ready meals, soups, and sauces, they serve as an efficient alternative to traditional canning. These pouches enable aseptic processing at temperatures up to 121°C, ensuring microbial safety and extended product shelf life without refrigeration. Their lightweight, durable design enhances transport efficiency and consumer convenience while preserving nutritional and sensory qualities.
According to a study published in JAMA, sales of nicotine pouches in the United States surged by 641%, rising from 126.06 million units in 2019 to 808.14 million units in 2022.
Market Dynamics:
Driver:
Growing demand for convenient and ready-to-eat (RTE) foods
Retort Pouches offer extended shelf life without refrigeration, making them ideal for urban consumers seeking quick meal solutions. Their lightweight, flexible structure also reduces transportation costs and enhances portability. Innovations in food sterilization and retort processing have further improved product safety and taste retention. As foodservice and retail sectors expand, manufacturers are increasingly adopting retort packaging to meet evolving consumer preferences.
Restraint:
Recycling challenges & consumer perception
Consumers are becoming more environmentally conscious, and negative perceptions around non-recyclable packaging can hinder market acceptance. Regulatory pressures and sustainability mandates are pushing producers to explore alternative materials, but cost and performance trade-offs remain a concern. These challenges may slow adoption in regions with strict environmental policies. The combination of plastic and aluminum layers, essential for barrier protection, makes separation and reprocessing difficult.
Opportunity:
Expansion into new product categories
Retort pouches are increasingly being used beyond traditional food applications, entering segments such as pet food, baby nutrition, and even pharmaceutical products. Their ability to withstand high-temperature sterilization while preserving product integrity makes them suitable for sensitive formulations. Brands are leveraging the format to launch premium and portion-controlled offerings, appealing to health-conscious and convenience-driven consumers. This diversification is opening new revenue streams for packaging companies.
Threat:
Health and safety concerns
Although retort pouches are engineered for safety, concerns persist regarding chemical migration from packaging materials into food, especially under high heat. Regulatory bodies are tightening standards around food-contact materials, prompting manufacturers to invest in compliance testing and certification. Any lapses in sealing integrity or sterilization can lead to contamination risks, undermining consumer trust. Moreover, misinformation and lack of awareness about the safety of retort technology may deter adoption in certain markets.
Covid-19 Impact:
The pandemic disrupted supply chains and altered consumer behavior, influencing the retort pouch market in complex ways. Initially, lockdowns and labor shortages affected production and distribution, causing delays and inventory gaps. However, the crisis also accelerated demand for shelf-stable packaged foods, as consumers stocked up on non-perishable items. Retort pouches gained traction due to their hygienic, tamper-evident features and long shelf life.
The stand-up pouches segment is expected to be the largest during the forecast period
The stand-up pouches segment is expected to account for the largest market share during the forecast period due to their superior functionality and aesthetic appeal. Their gusseted base allows upright display, enhancing visibility on retail shelves and improving brand differentiation. These pouches offer excellent barrier protection against oxygen, moisture, and light, preserving product quality over extended periods. Their resealable features and ergonomic design cater to on-the-go consumption trends.
The tear notch segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the tear notch segment is predicted to witness the highest growth rate driven by its user-friendly design and growing adoption in single-serve packaging. Tear notches enable easy opening without the need for scissors or tools, enhancing accessibility for elderly consumers and children. This feature is particularly valuable in emergency rations, travel kits, and outdoor meals. Advances in pouch engineering have improved notch precision and durability, ensuring consistent performance.
Region with largest share:
During the forecast period, the North America region is expected to hold the largest market share propelled by robust food processing infrastructure and high consumer acceptance of packaged meals. The region’s emphasis on product safety, convenience, and sustainability has driven innovation in pouch formats and materials. Key players are investing in smart packaging technologies, including QR-coded traceability and microwaveable pouches. Regulatory frameworks such as FDA compliance ensure high standards, fostering trust among consumers.
Region with highest CAGR:
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR owing to rising urbanization, expanding middle-class populations, and increasing disposable incomes. Countries like China, India, and Indonesia are witnessing a surge in demand for packaged foods, especially among younger demographics. Government initiatives promoting food safety and packaging modernization are encouraging local manufacturers to adopt retort technology. The region also benefits from cost-effective production and a thriving export market for processed foods.
Key players in the market
Some of the key players in Retort Pouches Market include Amcor plc, Mondi Group, Sonoco Products Company, Berry Global Group, Inc., ProAmpac Holdings Inc., Huhtamäki Oyj, Sealed Air Corporation, Bemis Company, Inc., Winpak Ltd., Coveris Holdings S.A., Constantia Flexibles, Clondalkin Group, Tetra Pak International S.A., Fres-co System USA, Inc., Printpack Inc., Uflex Ltd., Gualapack Group, Glenroy, Inc., and Paharpur 3P.
Key Developments:
In July 2025, UFlex announced trade-show launches (GCPRS/CMPL/Cosmopack NA) and showcased FlexiTubes with US-FDA-approved recycled content and other sustainable tube offerings in mid-2025. The items emphasise UFlex’s commercial rollout of PCR-content tube formats and recycling investments.
In April 2025, Mondi successfully started up a new recycled containerboard machine in Duino, increasing circular fibre capacity and local corrugated board supply. The press note highlighted the company’s investment in recycling-based board capacity and service improvements for customers.
In January 2025, Amcor and Berry filed joint proxy materials and announced shareholder meeting dates as the proposed combination progressed toward shareholder and regulatory votes. This filing set the timetable for votes and next governance steps in the transaction process.
Product Types Covered:
• Stand-Up Pouches
• Flat Pouches
• Zipper Pouches
• Spouted Pouches
• Other Product Types
Closure Types Covered:
• Tear Notch
• Zipper
• With Cap
• Spout
• Without Cap
Materials Covered:
• Polyethylene Terephthalate (PET)
• Polyethylene (PE)
• Polypropylene (PP)
• Polyamide (Nylon)
• Aluminum Foil
• Other Materials
Applications Covered:
• Baby Food
• Ready-to-Eat Meals
• Pet Food
• Soups & Sauces
• Seafood & Meat Products
• Other Applications
End Users Covered:
• Food & Beverage
• Defense & Military
• Healthcare
• Retail
• Hospitality
• Other End Users
Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan
o China
o India
o Australia
o New Zealand
o South Korea
o Rest of Asia Pacific
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa
What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements
Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
o Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances
Table of Contents
1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Product Analysis
3.7 Application Analysis
3.8 End User Analysis
3.9 Emerging Markets
3.10 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Retort Pouches Market, By Product Type
5.1 Introduction
5.2 Stand-Up Pouches
5.3 Flat Pouches
5.4 Zipper Pouches
5.5 Spouted Pouches
5.6 Other Product Types
6 Global Retort Pouches Market, By Closure Type
6.1 Introduction
6.2 Tear Notch
6.3 Zipper
6.4 With Cap
6.5 Spout
6.6 Without Cap
7 Global Retort Pouches Market, By Material
7.1 Introduction
7.2 Polyethylene Terephthalate (PET)
7.3 Polyethylene (PE)
7.4 Polypropylene (PP)
7.5 Polyamide (Nylon)
7.6 Aluminum Foil
7.7 Other Materials
8 Global Retort Pouches Market, By Application
8.1 Introduction
8.2 Baby Food
8.3 Ready-to-Eat Meals
8.4 Pet Food
8.5 Soups & Sauces
8.6 Seafood & Meat Products
8.7 Other Applications
9 Global Retort Pouches Market, By End User
9.1 Introduction
9.2 Food & Beverage
9.3 Defense & Military
9.4 Healthcare
9.5 Retail
9.6 Hospitality
9.7 Other End Users
10 Global Retort Pouches Market, By Geography
10.1 Introduction
10.2 North America
10.2.1 US
10.2.2 Canada
10.2.3 Mexico
10.3 Europe
10.3.1 Germany
10.3.2 UK
10.3.3 Italy
10.3.4 France
10.3.5 Spain
10.3.6 Rest of Europe
10.4 Asia Pacific
10.4.1 Japan
10.4.2 China
10.4.3 India
10.4.4 Australia
10.4.5 New Zealand
10.4.6 South Korea
10.4.7 Rest of Asia Pacific
10.5 South America
10.5.1 Argentina
10.5.2 Brazil
10.5.3 Chile
10.5.4 Rest of South America
10.6 Middle East & Africa
10.6.1 Saudi Arabia
10.6.2 UAE
10.6.3 Qatar
10.6.4 South Africa
10.6.5 Rest of Middle East & Africa
11 Key Developments
11.1 Agreements, Partnerships, Collaborations and Joint Ventures
11.2 Acquisitions & Mergers
11.3 New Product Launch
11.4 Expansions
11.5 Other Key Strategies
12 Company Profiling
12.1 Amcor plc
12.2 Mondi Group
12.3 Sonoco Products Company
12.4 Berry Global Group, Inc.
12.5 ProAmpac Holdings Inc.
12.6 Huhtamäki Oyj
12.7 Sealed Air Corporation
12.8 Bemis Company, Inc.
12.9 Winpak Ltd.
12.10 Coveris Holdings S.A.
12.11 Constantia Flexibles
12.12 Clondalkin Group
12.13 Tetra Pak International S.A.
12.14 Fres-co System USA, Inc.
12.15 Printpack Inc.
12.16 Uflex Ltd.
12.17 Gualapack Group
12.18 Glenroy, Inc.
12.19 Paharpur 3P
List of Tables
1 Global Retort Pouches Market Outlook, By Region (2024-2032) ($MN)
2 Global Retort Pouches Market Outlook, By Product Type (2024-2032) ($MN)
3 Global Retort Pouches Market Outlook, By Stand-Up Pouches (2024-2032) ($MN)
4 Global Retort Pouches Market Outlook, By Flat Pouches (2024-2032) ($MN)
5 Global Retort Pouches Market Outlook, By Zipper Pouches (2024-2032) ($MN)
6 Global Retort Pouches Market Outlook, By Spouted Pouches (2024-2032) ($MN)
7 Global Retort Pouches Market Outlook, By Other Product Types (2024-2032) ($MN)
8 Global Retort Pouches Market Outlook, By Closure Type (2024-2032) ($MN)
9 Global Retort Pouches Market Outlook, By Tear Notch (2024-2032) ($MN)
10 Global Retort Pouches Market Outlook, By Zipper (2024-2032) ($MN)
11 Global Retort Pouches Market Outlook, By With Cap (2024-2032) ($MN)
12 Global Retort Pouches Market Outlook, By Spout (2024-2032) ($MN)
13 Global Retort Pouches Market Outlook, By Without Cap (2024-2032) ($MN)
14 Global Retort Pouches Market Outlook, By Material (2024-2032) ($MN)
15 Global Retort Pouches Market Outlook, By Polyethylene Terephthalate (PET) (2024-2032) ($MN)
16 Global Retort Pouches Market Outlook, By Polyethylene (PE) (2024-2032) ($MN)
17 Global Retort Pouches Market Outlook, By Polypropylene (PP) (2024-2032) ($MN)
18 Global Retort Pouches Market Outlook, By Polyamide (Nylon) (2024-2032) ($MN)
19 Global Retort Pouches Market Outlook, By Aluminum Foil (2024-2032) ($MN)
20 Global Retort Pouches Market Outlook, By Other Materials (2024-2032) ($MN)
21 Global Retort Pouches Market Outlook, By Application (2024-2032) ($MN)
22 Global Retort Pouches Market Outlook, By Baby Food (2024-2032) ($MN)
23 Global Retort Pouches Market Outlook, By Ready-to-Eat Meals (2024-2032) ($MN)
24 Global Retort Pouches Market Outlook, By Pet Food (2024-2032) ($MN)
25 Global Retort Pouches Market Outlook, By Soups & Sauces (2024-2032) ($MN)
26 Global Retort Pouches Market Outlook, By Seafood & Meat Products (2024-2032) ($MN)
27 Global Retort Pouches Market Outlook, By Other Applications (2024-2032) ($MN)
28 Global Retort Pouches Market Outlook, By End User (2024-2032) ($MN)
29 Global Retort Pouches Market Outlook, By Food & Beverage (2024-2032) ($MN)
30 Global Retort Pouches Market Outlook, By Defense & Military (2024-2032) ($MN)
31 Global Retort Pouches Market Outlook, By Healthcare (2024-2032) ($MN)
32 Global Retort Pouches Market Outlook, By Retail (2024-2032) ($MN)
33 Global Retort Pouches Market Outlook, By Hospitality (2024-2032) ($MN)
34 Global Retort Pouches Market Outlook, By Other End Users (2024-2032) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.
List of Figures
RESEARCH METHODOLOGY
We at ‘Stratistics’ opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.
Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.
Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.
Data Mining
The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.
Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.
Data Analysis
From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:
- Product Lifecycle Analysis
- Competitor analysis
- Risk analysis
- Porters Analysis
- PESTEL Analysis
- SWOT Analysis
The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.
Data Validation
The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.
We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.
The data validation involves the primary research from the industry experts belonging to:
- Leading Companies
- Suppliers & Distributors
- Manufacturers
- Consumers
- Industry/Strategic Consultants
Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.
For more details about research methodology, kindly write to us at info@strategymrc.com
Frequently Asked Questions
In case of any queries regarding this report, you can contact the customer service by filing the “Inquiry Before Buy” form available on the right hand side. You may also contact us through email: info@strategymrc.com or phone: +1-301-202-5929
Yes, the samples are available for all the published reports. You can request them by filling the “Request Sample” option available in this page.
Yes, you can request a sample with your specific requirements. All the customized samples will be provided as per the requirement with the real data masked.
All our reports are available in Digital PDF format. In case if you require them in any other formats, such as PPT, Excel etc you can submit a request through “Inquiry Before Buy” form available on the right hand side. You may also contact us through email: info@strategymrc.com or phone: +1-301-202-5929
We offer a free 15% customization with every purchase. This requirement can be fulfilled for both pre and post sale. You may send your customization requirements through email at info@strategymrc.com or call us on +1-301-202-5929.
We have 3 different licensing options available in electronic format.
- Single User Licence: Allows one person, typically the buyer, to have access to the ordered product. The ordered product cannot be distributed to anyone else.
- 2-5 User Licence: Allows the ordered product to be shared among a maximum of 5 people within your organisation.
- Corporate License: Allows the product to be shared among all employees of your organisation regardless of their geographical location.
All our reports are typically be emailed to you as an attachment.
To order any available report you need to register on our website. The payment can be made either through CCAvenue or PayPal payments gateways which accept all international cards.
We extend our support to 6 months post sale. A post sale customization is also provided to cover your unmet needs in the report.
Request Customization
We offer complimentary customization of up to 15% with every purchase. To share your customization requirements, feel free to email us at info@strategymrc.com or call us on +1-301-202-5929. .
Please Note: Customization within the 15% threshold is entirely free of charge. If your request exceeds this limit, we will conduct a feasibility assessment. Following that, a detailed quote and timeline will be provided.
WHY CHOOSE US ?
Assured Quality
Best in class reports with high standard of research integrity
24X7 Research Support
Continuous support to ensure the best customer experience.
Free Customization
Adding more values to your product of interest.
Safe & Secure Access
Providing a secured environment for all online transactions.
Trusted by 600+ Brands
Serving the most reputed brands across the world.
