Chlorobutyl Rubber Market
Chlorobutyl Rubber Market Forecasts to 2032 – Global Analysis By Type (Regular Butyl, Bromobutyl, and Other Types), Product Grade, Manufacturing Process, Physical Properties, Application, End User and By Geography
According to Stratistics MRC, the Global Chlorobutyl Rubber Market is accounted for $1.83 billion in 2025 and is expected to reach $2.77 billion by 2032 growing at a CAGR of 6.1% during the forecast period. Chlorobutyl rubber, a type of synthetic rubber, is made by adding chlorine to butyl rubber composed of isobutylene and isoprene. This modification improves its adhesion, curing rate, and overall performance. Known for its superior resistance to gases, heat, and environmental factors, it is widely used in products like tire inner liners, medical closures, and sealing components. Its durability, low gas permeability, and strong resistance to aging make it valuable across numerous industrial applications.
According to the World Health Organization (WHO), around 109 million infants received the DTP3 (diphtheria, tetanus, and pertussis) vaccine in 2024, with 85% global coverage.
Market Dynamics:
Driver:
Consumption in processed and convenience foods
The superior impermeability, flexibility, and resistance to chemicals make it ideal for food packaging and sealing applications. As consumers increasingly prefer ready-to-eat meals and packaged goods, the need for durable and safe packaging materials continues to rise. Food manufacturers are adopting chlorobutyl rubber for gaskets, closures, and liners to ensure product freshness and extended shelf life. Rapid urbanization, changing lifestyles, and the expansion of retail food chains further accelerate this trend. Consequently, the material’s versatility and protective qualities are expanding its use across the global food and beverage industry.
Restraint:
Competition from unsaturated fatty acids
The bio-based alternatives are gaining traction due to their renewable nature and lower environmental impact. Manufacturers are increasingly shifting toward sustainable and biodegradable materials to comply with regulatory and consumer pressures. Additionally, advancements in fatty acid modification technologies have improved their stability and performance, making them viable substitutes. The availability of these cost-effective alternatives reduces dependency on synthetic rubbers. As a result, the adoption of chlorobutyl rubber faces challenges in industries prioritizing green material solutions.
Opportunity:
Technological advancements in production
Developments such as advanced polymerization techniques and improved catalyst systems have enhanced product purity, performance, and processing efficiency. Automation and digital process control are also reducing manufacturing costs and improving consistency. Furthermore, companies are investing in energy-efficient reactors and sustainable feedstock sources to minimize carbon footprints. These technological enhancements are expanding the application scope of chlorobutyl rubber in pharmaceutical, automotive, and industrial sectors. Overall, innovation-driven production improvements are positioning the material for long-term growth in competitive markets.
Threat:
Stricter food labeling and bans
Governments and regulatory bodies are enforcing tighter restrictions on materials that may leach chemicals into food products. This has heightened scrutiny over synthetic rubber compounds used in food packaging and sealing applications. Manufacturers face increased compliance costs and the risk of product reformulation to meet safety standards. In some regions, the push toward eco-friendly and non-toxic materials may lead to partial replacement of chlorobutyl rubber. Consequently, stringent regulations could limit its market penetration, particularly in food and beverage applications.
Covid-19 Impact:
The COVID-19 pandemic had mixed effects on the chlorobutyl rubber market, disrupting supply chains but increasing demand in key sectors. Lockdowns and production halts led to short-term declines in manufacturing output and trade activities. However, the surge in demand for medical and pharmaceutical products, such as stoppers and seals for vaccine vials, boosted consumption. The pandemic also accelerated packaging demand for hygiene and food products, supporting market recovery. Overall, the crisis highlighted the material’s importance in critical healthcare and packaging applications.
The bromobutyl segment is expected to be the largest during the forecast period
The bromobutyl segment is expected to account for the largest market share during the forecast period, due to its enhanced thermal stability and superior air impermeability compared to other variants. Its resistance to ozone and aging makes it suitable for tire inner liners, pharmaceutical closures, and industrial seals. Bromobutyl rubber also offers better co-curing characteristics with other elastomers, improving performance in blended applications. The automotive industry’s growing emphasis on fuel efficiency and durability further supports its demand. Additionally, advancements in bromobutyl compounding techniques have expanded its application range.
The medical & pharmaceutical segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the medical & pharmaceutical segment is predicted to witness the highest growth rate, driven by rising global healthcare expenditure and the need for sterile packaging solutions. Chlorobutyl rubber is extensively used in the production of vial stoppers, syringes, and seals due to its low permeability and chemical inertness. Its compatibility with sensitive drug formulations ensures product safety and integrity. The increasing prevalence of chronic diseases and the expansion of vaccine manufacturing are boosting material adoption. Furthermore, pharmaceutical companies are investing in high-quality elastomeric components to meet stringent regulatory requirements.
Region with largest share:
During the forecast period, the Asia Pacific region is expected to hold the largest market share, due to strong industrial growth and rising pharmaceutical manufacturing in countries like China, India, and Japan. The region’s booming automotive and healthcare sectors are driving large-scale consumption of chlorobutyl rubber. Government initiatives supporting domestic production and foreign investments in rubber processing further strengthen the market landscape. Additionally, the expanding food packaging industry fueled by urbanization and lifestyle shifts is increasing material demand. Availability of cost-effective raw materials and labor advantages enhances regional competitiveness.
Region with highest CAGR:
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to advanced R&D capabilities and growing demand in medical and pharmaceutical applications. The region’s focus on quality healthcare products and sustainable material development is accelerating innovation. Increasing investments in drug manufacturing facilities and packaging upgrades are further driving market growth. Moreover, the presence of key automotive manufacturers adopting high-performance rubber compounds adds momentum. Environmental and safety regulations are also encouraging adoption of advanced elastomers like chlorobutyl.
Key players in the market
Some of the key players in Chlorobutyl Rubber Market include ExxonMobil Chemical, Eastman Chemical Company, LANXESS AG, Shanghai Songhan Plastics Technology, JSR Corporation, TUTICORIN Alkali Chemicals, PJSC Nizhnekamskneftekhim, Reliance Industries Limited, Sinopec, Shandong Chambroad Petrochemicals, Arlanxeo, Sibur, LG Chem, Kumho Petrochemical, and Zeon Corporation.
Key Developments:
In September 2025, Eastman and Doloop announced their partnership for sustainable beverage packaging that will help the industry take the next step toward a circular economy. They will unveil a groundbreaking 100% recycled PET (rPET)* beverage bottle with no compromises at Drinktec 2025, taking place September 15–19 in Munich, Germany.
In April 2025, Exxon Mobil Corporation announced an agreement with Calpine Corporation, the nation’s largest producer of electricity from natural gas, to transport and permanently store up to 2 million metric tons per annum (MTA) of CO2 from Calpine’s Baytown Energy Center, a cogeneration facility near Houston. This is part of Calpine’s Baytown Carbon Capture and Storage (CCS) Project that is designed to capture the facility’s CO2 emissions1, enabling the 24/7 supply of low-carbon electricity to Texas customers as well as steam to nearby industrial facilities.
Types Covered:
• Regular Butyl
• Bromobutyl
• Other Types
Product Grades Covered:
• Medical Grade
• Industrial Grade
Manufacturing Processes Covered:
• Batch Polymerization
• Continuous Polymerization
Physical Properties Covered:
• Viscosity
• Mooney Viscosity
Applications Covered:
• Tires and Tubes
• Automotive Parts
• Adhesives and Sealants
• Industrial Components
• Pharmaceutical Closures
• Other Applications
End Users Covered:
• Automotive
• Industrial Manufacturing
• Medical & Pharmaceutical
• Other End Users
Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan
o China
o India
o Australia
o New Zealand
o South Korea
o Rest of Asia Pacific
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa
What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements
Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances
Table of Contents
1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Application Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Chlorobutyl Rubber Market, By Type
5.1 Introduction
5.2 Regular Butyl
5.3 Bromobutyl
5.4 Other Types
6 Global Chlorobutyl Rubber Market, By Product Grade
6.1 Introduction
6.2 Medical Grade
6.3 Industrial Grade
7 Global Chlorobutyl Rubber Market, By Manufacturing Process
7.1 Introduction
7.2 Batch Polymerization
7.3 Continuous Polymerization
8 Global Chlorobutyl Rubber Market, By Physical Properties
8.1 Introduction
8.2 Viscosity
8.3 Mooney Viscosity
9 Global Chlorobutyl Rubber Market, By Application
9.1 Introduction
9.2 Tires and Tubes
9.3 Automotive Parts
9.4 Adhesives and Sealants
9.5 Industrial Components
9.6 Pharmaceutical Closures
9.7 Other Applications
10 Global Chlorobutyl Rubber Market, By End User
10.1 Introduction
10.2 Automotive
10.3 Industrial Manufacturing
10.4 Medical & Pharmaceutical
10.5 Other End Users
11 Global Chlorobutyl Rubber Market, By Geography
11.1 Introduction
11.2 North America
11.2.1 US
11.2.2 Canada
11.2.3 Mexico
11.3 Europe
11.3.1 Germany
11.3.2 UK
11.3.3 Italy
11.3.4 France
11.3.5 Spain
11.3.6 Rest of Europe
11.4 Asia Pacific
11.4.1 Japan
11.4.2 China
11.4.3 India
11.4.4 Australia
11.4.5 New Zealand
11.4.6 South Korea
11.4.7 Rest of Asia Pacific
11.5 South America
11.5.1 Argentina
11.5.2 Brazil
11.5.3 Chile
11.5.4 Rest of South America
11.6 Middle East & Africa
11.6.1 Saudi Arabia
11.6.2 UAE
11.6.3 Qatar
11.6.4 South Africa
11.6.5 Rest of Middle East & Africa
12 Key Developments
12.1 Agreements, Partnerships, Collaborations and Joint Ventures
12.2 Acquisitions & Mergers
12.3 New Product Launch
12.4 Expansions
12.5 Other Key Strategies
13 Company Profiling
13.1 ExxonMobil Chemical
13.2 Eastman Chemical Company
13.3 LANXESS AG
13.4 Shanghai Songhan Plastics Technology
13.5 JSR Corporation
13.6 TUTICORIN Alkali Chemicals
13.7 PJSC Nizhnekamskneftekhim
13.8 Reliance Industries Limited
13.9 Sinopec
13.10 Shandong Chambroad Petrochemicals
13.11 Arlanxeo
13.12 Sibur
13.13 LG Chem
13.14 Kumho Petrochemical
13.15 Zeon Corporation
List of Tables
1 Global Chlorobutyl Rubber Market Outlook, By Region (2024-2032) ($MN)
2 Global Chlorobutyl Rubber Market Outlook, By Type (2024-2032) ($MN)
3 Global Chlorobutyl Rubber Market Outlook, By Regular Butyl (2024-2032) ($MN)
4 Global Chlorobutyl Rubber Market Outlook, By Bromobutyl (2024-2032) ($MN)
5 Global Chlorobutyl Rubber Market Outlook, By Other Types (2024-2032) ($MN)
6 Global Chlorobutyl Rubber Market Outlook, By Product Grade (2024-2032) ($MN)
7 Global Chlorobutyl Rubber Market Outlook, By Medical Grade (2024-2032) ($MN)
8 Global Chlorobutyl Rubber Market Outlook, By Industrial Grade (2024-2032) ($MN)
9 Global Chlorobutyl Rubber Market Outlook, By Manufacturing Process (2024-2032) ($MN)
10 Global Chlorobutyl Rubber Market Outlook, By Batch Polymerization (2024-2032) ($MN)
11 Global Chlorobutyl Rubber Market Outlook, By Continuous Polymerization (2024-2032) ($MN)
12 Global Chlorobutyl Rubber Market Outlook, By Physical Properties (2024-2032) ($MN)
13 Global Chlorobutyl Rubber Market Outlook, By Viscosity (2024-2032) ($MN)
14 Global Chlorobutyl Rubber Market Outlook, By Mooney Viscosity (2024-2032) ($MN)
15 Global Chlorobutyl Rubber Market Outlook, By Application (2024-2032) ($MN)
16 Global Chlorobutyl Rubber Market Outlook, By Tires and Tubes (2024-2032) ($MN)
17 Global Chlorobutyl Rubber Market Outlook, By Automotive Parts (2024-2032) ($MN)
18 Global Chlorobutyl Rubber Market Outlook, By Adhesives and Sealants (2024-2032) ($MN)
19 Global Chlorobutyl Rubber Market Outlook, By Industrial Components (2024-2032) ($MN)
20 Global Chlorobutyl Rubber Market Outlook, By Pharmaceutical Closures (2024-2032) ($MN)
21 Global Chlorobutyl Rubber Market Outlook, By Other Applications (2024-2032) ($MN)
22 Global Chlorobutyl Rubber Market Outlook, By End User (2024-2032) ($MN)
23 Global Chlorobutyl Rubber Market Outlook, By Automotive (2024-2032) ($MN)
24 Global Chlorobutyl Rubber Market Outlook, By Industrial Manufacturing (2024-2032) ($MN)
25 Global Chlorobutyl Rubber Market Outlook, By Medical & Pharmaceutical (2024-2032) ($MN)
26 Global Chlorobutyl Rubber Market Outlook, By Other End Users (2024-2032) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.
List of Figures
RESEARCH METHODOLOGY
We at ‘Stratistics’ opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.
Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.
Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.
Data Mining
The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.
Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.
Data Analysis
From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:
- Product Lifecycle Analysis
- Competitor analysis
- Risk analysis
- Porters Analysis
- PESTEL Analysis
- SWOT Analysis
The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.
Data Validation
The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.
We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.
The data validation involves the primary research from the industry experts belonging to:
- Leading Companies
- Suppliers & Distributors
- Manufacturers
- Consumers
- Industry/Strategic Consultants
Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.
For more details about research methodology, kindly write to us at info@strategymrc.com
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