Conveyor Monitoring Market
PUBLISHED: 2025 ID: SMRC31102
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Conveyor Monitoring Market

Conveyor Monitoring Market Forecasts to 2032 – Global Analysis By Type (Belt Conveyors, Roller Conveyors, Chain Conveyors and Overhead Conveyors), Component, Monitoring Technique, Deployment Mode, Technology, End User and By Geography

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4.1 (53 reviews)
Published: 2025 ID: SMRC31102

Due to ongoing shifts in global trade and tariffs, the market outlook will be refreshed before delivery, including updated forecasts and quantified impact analysis. Recommendations and Conclusions will also be revised to offer strategic guidance for navigating the evolving international landscape.
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According to Stratistics MRC, the Global Conveyor Monitoring Market is accounted for $265.43 million in 2025 and is expected to reach $361.21 million by 2032 growing at a CAGR of 4.5% during the forecast period. Conveyor monitoring is essential for maintaining efficiency, safety, and reliability in conveyor-driven operations across sectors like mining, logistics, power plants, and manufacturing. Conveyor belts often face issues such as wear, slippage, misalignment, and mechanical failures, which can disrupt processes and increase expenses. Modern monitoring systems integrate smart sensors, IoT connectivity, and data-driven analytics to track belt performance, vibration levels, temperature variations, and operational speed. With timely alerts and predictive insights, these solutions enable proactive maintenance and reduce unplanned downtime. By improving equipment reliability and workplace safety, conveyor monitoring supports seamless workflows, reduces repair costs, and boosts overall industrial productivity.

According to the U.S. Department of Energy (DOE), unplanned downtime in industrial systems—including conveyor operations—can cost manufacturers up to $50 billion annually. Data from DOE’s Advanced Manufacturing Office highlights that predictive maintenance technologies, such as conveyor monitoring systems, can reduce downtime by 30–50% and extend equipment life by 20–40%.

Market Dynamics:

Driver:

Growing need for predictive maintenance

The rising importance of predictive maintenance is strongly driving the conveyor monitoring market. Conveyor systems face continuous stress in sectors such as power, mining, logistics, and manufacturing, often resulting in failures that cause costly disruptions. Predictive maintenance integrates advanced monitoring devices, smart sensors, and analytics to deliver early fault detection. This enables proactive repair, minimizing sudden breakdowns and extending system longevity. Businesses benefit from optimized productivity, lower maintenance costs, and safer working conditions. As industries shift from reactive maintenance to predictive methodologies, the reliance on conveyor monitoring solutions is growing rapidly, establishing predictive maintenance as a critical driver for sustained market expansion.

Restraint:

High initial investment costs

A key challenge restricting conveyor monitoring adoption is the high capital expenditure required for installation. These systems rely on costly technologies, including smart sensors, data processing tools, and real-time monitoring devices, which increase the financial burden on businesses. For small and medium-scale industries, such upfront costs outweigh the perceived benefits, making investment less appealing. Moreover, additional expenses like employee training, integration with existing infrastructure, and software upgrades add to overall costs. Since many companies focus on short-term savings instead of long-term efficiency, adoption slows down. Consequently, expensive deployment remains a significant barrier preventing the widespread implementation of conveyor monitoring solutions.

Opportunity:

Rising demand for predictive analytics

Growing reliance on predictive analytics creates a major opportunity for conveyor monitoring expansion. By analyzing both real-time and historical data, predictive models identify possible failures before they occur, enabling proactive repairs. This reduces downtime, cuts maintenance expenses, and extends conveyor life. Companies focused on productivity and cost efficiency find predictive analytics highly valuable in daily operations. When combined with AI, IoT, and cloud computing, predictive solutions provide more accurate insights and automated recommendations. Such capabilities support smarter decision-making and greater operational resilience. As businesses increasingly prioritize predictive approaches over reactive methods, demand for analytics-driven conveyor monitoring solutions is expected to grow rapidly.

Threat:

Intense market competition

Strong competition is a key threat impacting the conveyor monitoring market. With many regional and international companies offering monitoring solutions, market rivalry is intensifying. Price-based competition is common, as smaller vendors provide affordable products to capture customers, even if advanced functionalities are missing. Established companies must continuously innovate, expand service offerings, and strengthen brand reputation to retain market presence. Such competition also makes it difficult for new entrants to gain traction. Increasing rivalry compresses profit margins, restricts pricing strategies, and forces companies to invest more in differentiation. As a result, high competitive pressure poses a long-term challenge to stable market growth.

Covid-19 Impact:

The outbreak of Covid-19 severely affected the conveyor monitoring market, with widespread disruptions in industrial supply chains and temporary closures in key sectors like logistics, mining, and manufacturing. Movement restrictions and financial uncertainty forced industries to delay new installations and monitoring investments, slowing short-term growth. Despite setbacks, the crisis emphasized the value of remote monitoring and predictive technologies, as organizations needed efficient systems to operate with limited staff. This shift accelerated interest in digitalization and automation, laying the groundwork for stronger post-pandemic adoption. As global industries rebound, the demand for advanced conveyor monitoring solutions is projected to rise steadily, driving future market expansion.

The hardware segment is expected to be the largest during the forecast period

The hardware segment is expected to account for the largest market share during the forecast period due to its indispensable role in system performance. It comprises vital devices such as sensors, detectors, switches, and controllers that track operational parameters including belt speed, vibration levels, misalignment, and temperature changes. By enabling real-time fault detection, hardware ensures equipment reliability, safety, and uninterrupted productivity. Industries across mining, logistics, manufacturing, and energy depend on durable hardware components as the primary layer of monitoring infrastructure. Since accurate data collection and continuous monitoring cannot occur without hardware, it holds a leading position as the most critical and dominant segment.

The cloud-based segment is expected to have the highest CAGR during the forecast period

Over the forecast period, the cloud-based segment is predicted to witness the highest growth rate, driven by its flexibility and cost advantages. Cloud solutions provide real-time access to monitoring data, allowing industries to track performance and detect faults remotely, without relying on extensive hardware investments. This model improves operational efficiency by enabling faster responses, predictive maintenance, and seamless integration with advanced technologies like IoT, AI, and remote diagnostics. Its scalability and ease of deployment appeal to diverse industries seeking modernization. With the rising shift toward digital transformation, cloud-based conveyor monitoring has become the most rapidly expanding segment worldwide.

Region with largest share:

During the forecast period, the Asia Pacific region is expected to hold the largest market share, supported by strong industrial growth and rising adoption of automation technologies. Countries such as India, China, Japan, and South Korea are witnessing increasing demand for advanced monitoring systems across mining, energy, logistics, and manufacturing industries. The push for higher productivity, improved safety, and reduced downtime is accelerating system installations. Furthermore, regional governments are actively promoting industrial upgrades and infrastructure expansion, creating favorable conditions for adoption. With a concentration of large-scale production facilities and rapid technological integration, Asia-Pacific remains the leading region, firmly establishing its dominance in the global conveyor monitoring industry.

Region with highest CAGR:

Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, supported by increasing investments in automation, smart monitoring technologies, and predictive maintenance. Industries such as mining, energy, logistics, and manufacturing across the U.S. and Canada are adopting IoT-enabled systems to enhance reliability, reduce downtime, and improve safety. Rising interest in cloud-based platforms, AI analytics, and remote monitoring is further boosting regional demand. Moreover, strict workplace safety regulations and sustainability goals are prompting companies to modernize operations. With its advanced technological infrastructure and emphasis on efficiency, North America is positioned as the fastest-growing regional market worldwide.

Key players in the market

Some of the key players in Conveyor Monitoring Market include Fenner Dunlop Inc., Emerson Electric Co., Beltscan Systems Pty Ltd., ContiTech AG, PHOENIX CBS GmbH, CBG Conveyor Belt Gateway, 4B Braime Group, Yellowtec, Honeywell International Inc., SKF, Bruel & Kjaer, Parker Hannifin Corporation, Rockwell Automation Inc., Continental AG and ABB Ltd.

Key Developments:

In May 2025, SKF has announced a partnership with Carnegie Clean Energy Limited to support the development of Carnegie’s CETO wave energy technology. The collaboration will focus on delivering the Power Take-Off (PTO) system used in CETO units, which convert wave motion into electricity. The CETO system is a fully submerged, point absorber wave energy device. A buoy located a few metres below the ocean surface moves with the waves, driving the PTO system to generate power.

In December 2024, Honeywell announced the signing of a strategic agreement with Bombardier, a global leader in aviation and manufacturer of world-class business jets, to provide advanced technology for current and future Bombardier aircraft in avionics, propulsion and satellite communications technologies. The collaboration will advance new technology to enable a host of high-value upgrades for the installed Bombardier operator base, as well as lay innovative foundations for future aircraft.

In August 2023, Emerson announced a definitive agreement to acquire FLEXIM Flexible Industriemeßtechnik GmbH ("Flexim"), a global leader in clamp-on ultrasonic flow measurement for liquids, gases and steam. Flexim brings highly differentiated, complementary technology and strong customer relationships to Emerson, with an installed base of more than 100,000 flowmeters, as well as approximately 450 employees.

Types Covered:
• Belt Conveyors
• Roller Conveyors
• Chain Conveyors
• Overhead Conveyors

Components Covered:
• Hardware
• Software
• Services

Monitoring Techniques Covered:
• Condition Monitoring
• Predictive Analytics
• Real-Time Fault Detection

Deployment Modes Covered:
• On-Premise
• Cloud-Based
• Hybrid

Technologies Covered:
• IoT-Enabled Monitoring
• AI-Based Diagnostics
• Fiber Optic Sensing
• RFID & Barcode Integration

End Users Covered:
• Mining
• Power Generation
• Manufacturing
• Food & Beverage
• Logistics
• Cement & Aggregates
• Pharmaceuticals

Regions Covered:
• North America
o US
o Canada
o Mexico
• Europe
o Germany
o UK
o Italy
o France
o Spain
o Rest of Europe
• Asia Pacific
o Japan       
o China       
o India       
o Australia 
o New Zealand
o South Korea
o Rest of Asia Pacific   
• South America
o Argentina
o Brazil
o Chile
o Rest of South America
• Middle East & Africa
o Saudi Arabia
o UAE
o Qatar
o South Africa
o Rest of Middle East & Africa

What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements

Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
o Comprehensive profiling of additional market players (up to 3)
o SWOT Analysis of key players (up to 3)
• Regional Segmentation
o Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
o Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

 

Table of Contents

1 Executive Summary       
       
2 Preface       
2.1 Abstract      
2.2 Stake Holders      
2.3 Research Scope      
2.4 Research Methodology      
  2.4.1 Data Mining     
  2.4.2 Data Analysis     
  2.4.3 Data Validation     
  2.4.4 Research Approach     
2.5 Research Sources      
  2.5.1 Primary Research Sources     
  2.5.2 Secondary Research Sources     
  2.5.3 Assumptions     
       
3 Market Trend Analysis       
3.1 Introduction      
3.2 Drivers      
3.3 Restraints      
3.4 Opportunities      
3.5 Threats      
3.6 Technology Analysis      
3.7 End User Analysis      
3.8 Emerging Markets      
3.9 Impact of Covid-19      
       
4 Porters Five Force Analysis       
4.1 Bargaining power of suppliers      
4.2 Bargaining power of buyers      
4.3 Threat of substitutes      
4.4 Threat of new entrants      
4.5 Competitive rivalry      
       
5 Global Conveyor Monitoring Market, By Type       
5.1 Introduction      
5.2 Belt Conveyors      
5.3 Roller Conveyors      
5.4 Chain Conveyors      
5.5 Overhead Conveyors      
       
6 Global Conveyor Monitoring Market, By Component       
6.1 Introduction      
6.2 Hardware      
6.3 Software      
6.4 Services      
       
7 Global Conveyor Monitoring Market, By Monitoring Technique       
7.1 Introduction      
7.2 Condition Monitoring      
7.3 Predictive Analytics      
7.4 Real-Time Fault Detection      
       
8 Global Conveyor Monitoring Market, By Deployment Mode       
8.1 Introduction      
8.2 On-Premise      
8.3 Cloud-Based      
8.4 Hybrid      
       
9 Global Conveyor Monitoring Market, By Technology       
9.1 Introduction      
9.2 IoT-Enabled Monitoring      
9.3 AI-Based Diagnostics      
9.4 Fiber Optic Sensing      
9.5 RFID & Barcode Integration      
       
10 Global Conveyor Monitoring Market, By End User       
10.1 Introduction      
10.2 Mining      
10.3 Power Generation      
10.4 Manufacturing      
10.5 Food & Beverage      
10.6 Logistics      
10.7 Cement & Aggregates      
10.8 Pharmaceuticals      
       
11 Global Conveyor Monitoring Market, By Geography       
11.1 Introduction      
11.2 North America      
  11.2.1 US     
  11.2.2 Canada     
  11.2.3 Mexico     
11.3 Europe      
  11.3.1 Germany     
  11.3.2 UK     
  11.3.3 Italy     
  11.3.4 France     
  11.3.5 Spain     
  11.3.6 Rest of Europe     
11.4 Asia Pacific      
  11.4.1 Japan     
  11.4.2 China     
  11.4.3 India     
  11.4.4 Australia     
  11.4.5 New Zealand     
  11.4.6 South Korea     
  11.4.7 Rest of Asia Pacific     
11.5 South America      
  11.5.1 Argentina     
  11.5.2 Brazil     
  11.5.3 Chile     
  11.5.4 Rest of South America     
11.6 Middle East & Africa      
  11.6.1 Saudi Arabia     
  11.6.2 UAE     
  11.6.3 Qatar     
  11.6.4 South Africa     
  11.6.5 Rest of Middle East & Africa     
       
12 Key Developments       
12.1 Agreements, Partnerships, Collaborations and Joint Ventures      
12.2 Acquisitions & Mergers      
12.3 New Product Launch      
12.4 Expansions      
12.5 Other Key Strategies      
       
13 Company Profiling       
13.1 Fenner Dunlop Inc.      
13.2 Emerson Electric Co.      
13.3 Beltscan Systems Pty Ltd.      
13.4 ContiTech AG      
13.5 PHOENIX CBS GmbH      
13.6 CBG Conveyor Belt Gateway      
13.7 4B Braime Group      
13.8 Yellowtec      
13.9 Honeywell International Inc.      
13.10 SKF      
13.11 Bruel & Kjaer      
13.12 Parker Hannifin Corporation      
13.13 Rockwell Automation Inc.      
13.14 Continental AG      
13.15 ABB Ltd.      
       
List of Tables        
1 Global Conveyor Monitoring Market Outlook, By Region (2024-2032) ($MN)       
2 Global Conveyor Monitoring Market Outlook, By Type (2024-2032) ($MN)       
3 Global Conveyor Monitoring Market Outlook, By Belt Conveyors (2024-2032) ($MN)       
4 Global Conveyor Monitoring Market Outlook, By Roller Conveyors (2024-2032) ($MN)       
5 Global Conveyor Monitoring Market Outlook, By Chain Conveyors (2024-2032) ($MN)       
6 Global Conveyor Monitoring Market Outlook, By Overhead Conveyors (2024-2032) ($MN)       
7 Global Conveyor Monitoring Market Outlook, By Component (2024-2032) ($MN)       
8 Global Conveyor Monitoring Market Outlook, By Hardware (2024-2032) ($MN)       
9 Global Conveyor Monitoring Market Outlook, By Software (2024-2032) ($MN)       
10 Global Conveyor Monitoring Market Outlook, By Services (2024-2032) ($MN)       
11 Global Conveyor Monitoring Market Outlook, By Monitoring Technique (2024-2032) ($MN)       
12 Global Conveyor Monitoring Market Outlook, By Condition Monitoring (2024-2032) ($MN)       
13 Global Conveyor Monitoring Market Outlook, By Predictive Analytics (2024-2032) ($MN)       
14 Global Conveyor Monitoring Market Outlook, By Real-Time Fault Detection (2024-2032) ($MN)       
15 Global Conveyor Monitoring Market Outlook, By Deployment Mode (2024-2032) ($MN)       
16 Global Conveyor Monitoring Market Outlook, By On-Premise (2024-2032) ($MN)       
17 Global Conveyor Monitoring Market Outlook, By Cloud-Based (2024-2032) ($MN)       
18 Global Conveyor Monitoring Market Outlook, By Hybrid (2024-2032) ($MN)       
19 Global Conveyor Monitoring Market Outlook, By Technology (2024-2032) ($MN)       
20 Global Conveyor Monitoring Market Outlook, By IoT-Enabled Monitoring (2024-2032) ($MN)       
21 Global Conveyor Monitoring Market Outlook, By AI-Based Diagnostics (2024-2032) ($MN)       
22 Global Conveyor Monitoring Market Outlook, By Fiber Optic Sensing (2024-2032) ($MN)       
23 Global Conveyor Monitoring Market Outlook, By RFID & Barcode Integration (2024-2032) ($MN)       
24 Global Conveyor Monitoring Market Outlook, By End User (2024-2032) ($MN)       
25 Global Conveyor Monitoring Market Outlook, By Mining (2024-2032) ($MN)       
26 Global Conveyor Monitoring Market Outlook, By Power Generation (2024-2032) ($MN)       
27 Global Conveyor Monitoring Market Outlook, By Manufacturing (2024-2032) ($MN)       
28 Global Conveyor Monitoring Market Outlook, By Food & Beverage (2024-2032) ($MN)       
29 Global Conveyor Monitoring Market Outlook, By Logistics (2024-2032) ($MN)       
30 Global Conveyor Monitoring Market Outlook, By Cement & Aggregates (2024-2032) ($MN)       
31 Global Conveyor Monitoring Market Outlook, By Pharmaceuticals (2024-2032) ($MN)       
       
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.         

List of Figures

RESEARCH METHODOLOGY


Research Methodology

We at Stratistics opt for an extensive research approach which involves data mining, data validation, and data analysis. The various research sources include in-house repository, secondary research, competitor’s sources, social media research, client internal data, and primary research.

Our team of analysts prefers the most reliable and authenticated data sources in order to perform the comprehensive literature search. With access to most of the authenticated data bases our team highly considers the best mix of information through various sources to obtain extensive and accurate analysis.

Each report takes an average time of a month and a team of 4 industry analysts. The time may vary depending on the scope and data availability of the desired market report. The various parameters used in the market assessment are standardized in order to enhance the data accuracy.

Data Mining

The data is collected from several authenticated, reliable, paid and unpaid sources and is filtered depending on the scope & objective of the research. Our reports repository acts as an added advantage in this procedure. Data gathering from the raw material suppliers, distributors and the manufacturers is performed on a regular basis, this helps in the comprehensive understanding of the products value chain. Apart from the above mentioned sources the data is also collected from the industry consultants to ensure the objective of the study is in the right direction.

Market trends such as technological advancements, regulatory affairs, market dynamics (Drivers, Restraints, Opportunities and Challenges) are obtained from scientific journals, market related national & international associations and organizations.

Data Analysis

From the data that is collected depending on the scope & objective of the research the data is subjected for the analysis. The critical steps that we follow for the data analysis include:

  • Product Lifecycle Analysis
  • Competitor analysis
  • Risk analysis
  • Porters Analysis
  • PESTEL Analysis
  • SWOT Analysis

The data engineering is performed by the core industry experts considering both the Marketing Mix Modeling and the Demand Forecasting. The marketing mix modeling makes use of multiple-regression techniques to predict the optimal mix of marketing variables. Regression factor is based on a number of variables and how they relate to an outcome such as sales or profits.


Data Validation

The data validation is performed by the exhaustive primary research from the expert interviews. This includes telephonic interviews, focus groups, face to face interviews, and questionnaires to validate our research from all aspects. The industry experts we approach come from the leading firms, involved in the supply chain ranging from the suppliers, distributors to the manufacturers and consumers so as to ensure an unbiased analysis.

We are in touch with more than 15,000 industry experts with the right mix of consultants, CEO's, presidents, vice presidents, managers, experts from both supply side and demand side, executives and so on.

The data validation involves the primary research from the industry experts belonging to:

  • Leading Companies
  • Suppliers & Distributors
  • Manufacturers
  • Consumers
  • Industry/Strategic Consultants

Apart from the data validation the primary research also helps in performing the fill gap research, i.e. providing solutions for the unmet needs of the research which helps in enhancing the reports quality.


For more details about research methodology, kindly write to us at info@strategymrc.com

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